High-Efficiency 30mm x 30mm UV-LED Curing System

 

Introduction
The 30mm x 30mm UV-LED Area Light Curing System revolutionizes UV curing processes with its precision, reliability, and eco-friendly design. Combining cutting-edge UV-LED technology and intelligent controls, this system is engineered to deliver uniform light output, energy savings, and seamless integration across industries such as optics, electronics, automotive, medical, and printing.

Key Features

  1. Uniform & Stable Illumination
    Equipped with high-quality UV-LEDs (Seoul Semiconductor, South Korea) arranged in a dense matrix, the system ensures consistent light distribution for rapid, reliable curing. Batch-matched LEDs and precision drivers eliminate uneven curing.
  2. Long Lifespan & Zero Maintenance
    UV-LEDs boast a lifespan exceeding 20,000 hours, eliminating frequent bulb replacements. Proper usage ensures virtually maintenance-free operation.
  3. Energy Efficiency
    With a total power consumption of 200W (full load) and smart standby modes, the system reduces energy costs by up to 70% compared to traditional UV lamps.
  4. Cool Operation & Safety
    Zero IR radiation minimizes heat generation, protecting heat-sensitive substrates. No ozone emissions or external ventilation are required, ensuring a safer workspace.
  5. Instant On/Off & User-Friendly Controls
    Start curing immediately without warm-up delays. The controller supports adjustable light intensity (1–100%), countdown timers (0.1s–999min), and PLC/RS485 integration.
  6. Compact & Durable Design
    Lightweight (2kg for the irradiator, 4kg for the controller) and built with aluminum alloy housing, the system saves space while resisting UV degradation.

Applications

  • UV Adhesives/Coatings: Ideal for optical lenses, medical devices, and microelectronics.
  • Printing & Packaging: Cures inks on labels, flexible circuits, and decorative films.
  • Automotive Electronics: Reliable bonding for sensors, dashboards, and interior components.
  • Industrial Manufacturing: Durable curing for plastics, leather, and furniture finishes.

Technical Specifications

UV Irradiator (Model: CJ4-M6003003030F)

  • Wavelength Options: 365nm, 385nm, 395nm, 405nm
  • Peak Irradiance: 3000–5000 mW/cm²
  • Irradiation Area: 30mm x 30mm
  • Working Distance: 10–20mm (recommended)
  • Cooling: Low-noise (<50dB) fan cooling
  • Power Input: 220V/50Hz

Controller (Model: CJ4-P0336151501)

  • Adjustable Output: 1–100% intensity (1% increments)
  • Control Modes: Timer, continuous operation (via footswitch or PLC)
  • Safety Alerts: Overheat, open-circuit detection
  • Communication: RS485 interface for industrial automation

Why Choose This System?

  • Precision: Tailor light intensity and exposure time for optimal curing.
  • Versatility: Supports multiple wavelengths for diverse materials.
  • Cost Savings: Slash energy bills and eliminate consumables like mercury lamps.
  • Eco-Friendly: Mercury-free, ozone-free, and RoHS-compliant.

Conclusion
The 30mm x 30mm UV-LED curing system is a future-proof solution for industries demanding speed, precision, and sustainability. Its compact design, advanced controls, and robust performance make it an essential tool for enhancing productivity while reducing operational costs.

Call to Action
Upgrade your UV curing process today with our high-performance system. Contact us for customized wavelength configurations and bulk-order discounts!

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